Alois Gutenberg Machines Pvt. Ltd.

India



 
 
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      Q-TEC 2400 Series Continuous Forms Manufacturing Machine



The Computer Forms Manufacturing Plant has been designed to produce continuous forms used in computers and EDP machines, such as EZR forms, company stationery in multi color like invoices, delivery challans, receipts, payslips, statements, bank statement, insurance/ defence/ railway forms, allotment letters, etc.
Continuous Forms Manufacturing Machine

The Plant incorporates proven design features which guarantee finest print quality at high speeds. The entire system is based on automation to achieve high productivity and low waste. Its rugged construction assures day-in, day-out reliability under the most demanding conditions. Its high level of automation yet easy operation assures clear sprocket holes, accurately perforated paper, and sharp print quality.

The Plant has been professionally engineered and meticulously tested to ensure minimum downtime and to meet the exacting demands of the industry.

This Plant consists of web unwinding unit, hydro-pneumatic web aligning system, offset printing tower, sprocket-hole punching, linear and cross perforation unit, zig-zag fan folding system, motor and in-built control panel.

Salient Features of the Plant :

  • All the rollers and shafts are made of steel which have been ground and hardchrome-plated to provide long life.
  • The unwinding unit uses a friction disc brake system and a dancer roller to maintain appropriate web tension.
  • Precision machined steel plate and blanket cylinders run on hardened steel bearers. High quality manufacturing standards used for all cylinders assure precise pressure control to obtain accurate, consistent dot transfer.
  • High performance CNC machined punch wheels ensure accuracy, perfectly round sprocket holes and consistent inter-hole spacing.
  • Two perforation cylinder sets plus one station for linear perforation and micro cutters are provided as standard fittings. This provides flexibility of perforation spacing.
  • Zig-zag spiral folder is designed to operate at full press speed.
  • All the units are controlled by a transmission shaft driven by a DC motor. An infinitely variable speed control provides a high degree of flexibility in handling.
Technical Specifications of Unit :
Impression Cylinder Circumference : 24``
Number of Printing Towers : 1-5 Towers
Plate Size : 21`` x 27 ½``
Blanket Size : 22`` x 27 ½``
Maximum Print Area : 21`` x 23 7/8``
Non-Image Gap : 1/8``
Plate Thickness : 0.012``
Blanket Thickness : 0.038``
Maximum Running Speed : 30,000 FPH
Web Width : 40``
Range of Paper in GSM : 40 to 200 gsm
Electric Power 10 HP : 440 V, 28 Amps, 3 Phase
Fold Size : 8``,  12``
Cut-offs : 3``, 4``, 6``, 8``, 12``

Machine Dimension ( w x l x h) :
QTEC 2401 (1 color machine) : 5` x 19` x 7`
QTEC 2402 (2 color machine) : 5` x 23` x 7`
QTEC 2403 (3 color machine) : 5` x 27` x 7`
QTEC 2404 (4 color machine) : 5` x 31` x 7`
QTEC 2405 (5 color machine) : 5` x 35` x 7`

Click here to downloading the brochure in pdf format

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